What are the characteristics of the TQ series static multifunctional extraction tank
The TQ series static multifunctional extraction tank is a commonly used equipment in industries such as pharmaceuticals and food. Its core features focus on strong process adaptability, reliable safety performance, and compliance with industry standards. At the same time, it also has significant advantages in structural design and operational convenience, as follows:
The TQ series static multifunctional extraction tank is a commonly used equipment in industries such as pharmaceuticals and food. Its core features focus on strong process adaptability, reliable safety performance, and compliance with industry standards. At the same time, it also has significant advantages in structural design and operational convenience, as follows:
1. Diverse process functions, suitable for various extraction needs
Multi process compatibility: It can meet various operations such as water decoction, warm soaking, hot reflux, and forced circulation percolation under normal pressure and micro pressure environments. It can not only achieve water extraction of water-soluble components in traditional Chinese medicine and alcohol extraction of fat soluble components, but also extract volatile oils such as menthol through steam distillation. At the same time, it is equipped with a solvent recovery device, which can efficiently recover organic solvents such as ethanol, reduce production costs, and minimize pollution. For example, in the preparation of traditional Chinese medicine tinctures, alcohol extraction can be completed, and excess ethanol can be recovered later.
Suitable for various material scenarios: For medicinal materials with hard texture and high viscosity, some models can upgrade the stirring device to enhance solid-liquid mass transfer efficiency through intermittent stirring; In the face of the extraction process prone to foam, the matched foam catcher can prevent the dregs from entering the condenser with steam, and ensure the smooth extraction process.
2. Scientific structural design, combining safety and practicality
Sealing and safety protection are in place: The slag discharge door adopts various safety door designs such as dual cylinder and three cylinder rotating, and is equipped with inclined wedge self-locking or sliding groove wide tooth self-locking devices. Even if the gas source pressure is unstable, it can avoid leakage or decoupling, and there is no risk of material and liquid leakage when the pressure inside the tank reaches 0.3MPa. And the equipment is strictly manufactured according to pressure vessel specifications, and is also equipped with explosion-proof spotlights, mirrors and other components to eliminate safety hazards under high pressure and high temperature.
Efficient heating and insulation: The main tank adopts a three-layer structure, with the inner tank containing materials and solvents, the middle layer used for heating, the outer layer insulated with a fully enclosed aluminum silicate blanket, and the outer cylinder covered with SUS304 matte thin steel plate, which can quickly heat up and reduce heat loss; The slag gate also has a bottom heating function to avoid heating dead corners, allowing the medicinal materials to be heated evenly and extracted more fully.
Strong selectivity in form and accessories: The cylinder has various forms such as straight cylinder, conical shape, mushroom shape, etc. Mushroom shape can also solve the problems of incomplete extraction and difficult slag removal of traditional models; There are also various types of slag gates available, such as spiral type and toothed type. At the same time, complete sets of accessories such as demisters, condensers, oil-water separators, etc. can be supplied, and the filtration area can be increased according to demand to improve production efficiency.
3. Compliant with industry standards, easy to operate and maintain
Compliant with regulatory requirements: The inner cylinder is made of imported SUS304 material, with precision polishing on both the inside and outside. It is free from impurities and corrosion-resistant, meeting the GMP standards of the pharmaceutical industry. It can be used for the production of various preparations such as traditional Chinese medicine oral liquids and granules, and also meets the hygiene requirements of the food industry.
Easy to clean and operate: The tank is equipped with a CIP rotating cleaning ball, which can clean the tank wall under high pressure and reduce the burden of manual cleaning; Equipped with a quick opening feeding door for convenient feeding, the slag can also be removed by reciprocating the lifting rod to assist in breaking the arch and reducing manual labor intensity. In addition, the extraction process can be automated to ensure the stability of product quality across different batches.
4. High space utilization rate, suitable for workshop layout: The equipment adopts traditional design, occupies a small building space, and can be installed and used without the need for large-scale renovation of the workshop. It is a widely used equipment type in the extraction workshop, suitable for the conventional production site layout requirements of industries such as pharmaceuticals and chemicals.
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